PV 1210 WALK-IN CORROSION CHAMBER

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Pricing Summary

Line Item Description Price
Chamber Custom walk-in corrosion chamber configured to support VW PV 1210 cyclic corrosion testing $400,000
Shipping & Installation Shipping and installation support $55,000
Total Proposed Price Chamber, shipping, and installation $455,000

Additional charges may be required for rigging and installation materials if the facility is not properly equipped.

Structure & Enclosure

  • Corrosion-resistant walk-in chamber
  • 100" × 200" × 50" exposure zone
  • Sloped, peaked ceiling designed to prevent corrosive condensate from dripping onto test specimens
  • Floor weight capacity: TBD
  • Interior illumination system
  • Forced air purge system
  • Door size: TBD
  • Exhaust hood above doors
Example walk-in corrosion chamber door
Example Door and Exhaust Hood

Environmental Systems

Thermodynamic Heating System
Heating system designed to support the required cyclic corrosion exposure profile.

Forced Air Purge System
Integrated purge system for chamber atmosphere evacuation and transition.

Automated Climate Transition
High-volume forced air exchange system designed to cycle the chamber environment to standard atmosphere conditions of 23°C ± 2°C and 50% ± 5% RH.

Note: Automated climate transition assumes facility input air meets standard laboratory climate profiles.

Salt Spray Atomization

Example fog tower array for walk-in corrosion chamber
Example Fog Tower Array

The chamber will include a DIN EN ISO 9227 compliant salt spray atomization array designed to generate controlled salt spray exposure within the walk-in chamber.

Solution Reservoir

A high-capacity salt solution reservoir tank is included to support extended cyclic corrosion operation and reduce operator refill frequency.

Example salt solution reservoir tank
Example Solution Tank

Compressed Air Humidifying Towers

Example compressed air humidifying bubble towers
Example Bubble Towers

Regulated compressed air humidifying towers are included to condition the atomizing air used by the salt spray system.

Automated Climate Transition & Forced Air Evacuation

The chamber will include a high-volume forced air exchange system designed to cycle the chamber environment to standard atmosphere conditions of 23°C ± 2°C and 50% ± 5% RH.

Assumes facility input air meets standard laboratory climate profiles.

Example blower and exhaust vent system
Example Blower and Exhaust Vent

Condensing Water / Humidification System

Example humidity generator system
Example Humidity Generator System

The chamber will include a DIN EN ISO 6270-2 CH condensing water / humidification system to support condensation humidity exposure requirements.

Controls & Data

The proposed chamber includes a Programmable Logic Controller and Data Acquisition System pre-programmed with the cyclical profiles required by VW PV 1210.

  • Programmable Logic Controller
  • Data acquisition system
  • Pre-programmed PV 1210 cyclic profiles
  • Environmental process control
  • Cycle execution and monitoring
  • Operator interface for chamber control and profile operation
Example programmable chamber control unit user interface
Example User Interface

Exclusions & Facility Requirements

The following items are excluded from the chamber price unless specifically added in writing. Customer is responsible for providing suitable facility utilities and infrastructure before installation.

Requirement Customer Responsibility
Compressed Air Clean, dry, oil-free instrument-grade compressed air
Water Supply Continuous DI water source, Type IV per ASTM D1193
Exhaust Venting External exhaust piping routed to the outside atmosphere, free of backpressure
Drainage Floor-level waste drain
Electrical Dedicated power drop and disconnect
Rigging Customer facility must be properly equipped. Additional charges may apply for rigging and installation materials.

Additional Information

Auto Technology designs and manufactures custom walk-in and drive-in corrosion chambers for full vehicles, battery systems, large assemblies, military hardware, and other oversized test articles. Systems can be configured for salt fog, cyclic corrosion, humidity exposure, mixed flowing gas testing, thermal cycling, direct spray exposure, and customer-specific environmental profiles.

For additional information and examples of custom chamber projects, please visit our Walk-In & Drive-In Corrosion Chamber Information Page →

Proposal Notes

This proposal is based on the chamber configuration and facility assumptions listed above. Final engineering details, including floor weight capacity, door size, utility requirements, and installation requirements, are to be confirmed during project review.

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