AUTO TECHNOLOGY CHAMBER INFORMATION OVERVIEW
Legacy Steel Salt Fog
For legacy QA and QC corrosion testing, especially where a lab already uses this traditional chamber style. Common for established salt fog, water fog and high-humidity methods.
Control Types
| Control Type | Functions |
|---|---|
| Standard Controls | Controls chamber temperature and bubble-tower heater temperature. Air pressure is adjusted separately. Fog baffles are manually adjustable. |
| Touchscreen / Computer Controls | Controls chamber temperature, data logging and basic cyclic functions. |
Customizations
| Customization | Control / Platform Limitation | Applicable Standards / Test Types |
|---|---|---|
| Wet-Bottom / Humidity Pipe System | Air bubbles through water in the chamber bottom. The lowered water jacket heats the air and creates condensation on the specimens. | ASTM D2247 and applicable high-humidity / condensation procedures. |
| High-Temperature Package | Raises chamber temperature for methods in the 50 °C range. | ASTM B368 CASS, ISO 9227 CASS, ASTM G85 A2 / A3 where required. |
| SO2 Dosing Package | Adds SO₂ dosing. Computer controls are preferred for dosing control. | ASTM G85 A4 and applicable SO2 salt-fog procedures. |
| Horizontal Fog Dispersion | Provides more usable test space for large or unusual specimens. | Used when additional clear specimen space is required. |
Applicable Specifications
| Specification / Method | Configuration |
|---|---|
| ASTM B117 | Base salt-fog configuration. |
| ISO 9227 NSS | Base salt-fog configuration. |
| ISO 9227 AASS | Salt-fog configuration suitable for acidified solution. |
| ASTM G85 Annex A1 | Acetic acid salt spray. |
| JIS Z 2371 | Salt-spray configuration. |
| GB/T 10125 NSS / AASS | Salt-spray configuration. |
| ISO 7253 | Neutral salt-spray configuration. |
| IEC 60068-2-11 | Salt-mist configuration. |
| EIA-364-31 | Connector salt-spray configuration. |
| MIL-STD-810 Method 509.7 | Salt-fog configuration. |
| MIL-STD-202 Method 101 | Salt-atmosphere configuration. |
| MIL-STD-883 Method 1009 | Salt-atmosphere configuration. |
| MIL-STD-750 Method 1046.3 | Salt-atmosphere configuration. |
| ASTM B368 / ISO 9227 CASS | High-Temperature Package for the required elevated chamber temperature. |
| ASTM G85 Annex A2 | Cyclic / temperature configuration. |
| ASTM G85 Annex A3 | Cyclic / temperature configuration. |
| ASTM G85 Annex A4 | SO2 dosing package. |
| ASTM D2247 | Wet-bottom / humidity-pipe configuration. |
| ASTM D1735 | Water fog using DI water in the solution tank and the chamber fog-generation system; formal humidity setup may also use the humidity pipe / wet-bottom arrangement as specified. |
| ISO 6270 humidity / condensation methods | Humidity configuration. |
Add-Ons
| Add-On | Function |
|---|---|
| Bubble Tower DI Holding Tank / Hybrid Feed System | Supplies the bubble tower when pressurized facility DI water is not available. |
| Shut Down Timer | Provides timed shutoff of air to the bubble tower for unattended operation. |
| Sample Access Ports | Provides openings for specimen wiring, tubing or other external connections. |
| Independent Data Logger | Provides additional recording of chamber-related temperatures and operating data. |
| Scrubber / Jet Exhaust Assembly | Treats chamber exhaust where direct exterior ventilation is unavailable. |
| Recirculating Scrubber / Jet Exhaust System | Recirculates scrubber water instead of using continuous fresh-water flow. |
| Combination Jet Exhaust / Wet-Bottom Drain Assembly | Combines exhaust handling with the wet-bottom drain arrangement. |
| Power Vent | Provides powered exhaust assistance for longer vent runs. |
| External Condensate Collection Package | Allows collection-rate checks without opening the chamber cover. |
| Slotted Support Bars / Slotted Support Racks | Provides organized support and spacing for test panels and specimens. |
| Heavy-Duty Shelves | Supports heavier or nonstandard specimens. |
| Custom Specimen Fixtures | Adapts the exposure zone to specific part geometry. |
| Corrosion / Mass-Loss Coupons | Provides reference specimens for applicable chamber-verification or corrosion methods. |
| Calibration Support | Provides chamber-related calibration documentation and service. |
| NRTL Field Inspection Label | Optional NRTL field inspection and labeling, available at additional cost. |
Advanced Accelerated Corrosion
For corrosion testing from simple salt fog to complex cyclic programs involving heat, immersion, spray, humidity control, climate transitions and freezing.
Control Types
| Control Type | Example | Functions |
|---|---|---|
| Touchscreen Controls |
|
Controls temperature, salt fog, high humidity, timed cycles and direct solution spray / impingement. |
| PC Controls | — | Controls advanced RH and temperature transitions, recirculated spray, spray cooling, freezing, swaying spray, immersion and multiple solution sources. |
Customizations
| Customization | Touchscreen | PC Controls | Applicable Standards / Test Types |
|---|---|---|---|
| Water Fog | Uses DI water through the fog system. | Uses DI water through the fog system. | ASTM D1735 and other water-fog procedures. |
| Wet Bottom | Heats water in the chamber bottom to create high humidity and condensation. Standard on most sizes; not standard on Size 110. | Heats water in the chamber bottom to create high humidity and condensation. Standard on most sizes; not standard on Size 110. | ASTM D2247 and related high-humidity / condensation exposures. |
| Humidity Control | Controls defined RH setpoints for J2334-style testing. | Controls defined RH setpoints for J2334-style testing. | SAE J2334 and other cyclic methods requiring defined humidity setpoints without full climate-transition control. |
| Advanced Climate Control | — | Controls programmed RH and temperature transitions. | VDA 233-102, ISO 11997-3 and other advanced cyclic methods requiring controlled temperature / RH transitions. |
| Direct Solution Spray / Impingement | Direct solution application to specimens. | Direct solution spray / impingement with PC sequencing. | GMW 14872, SAE J2334 and related OEM cyclic procedures. |
| Recirculated Solution Spray | — | Collects and reuses sprayed solution. | GMW 3172 and related procedures using recirculated solution spray. |
| Cooled Recirculated Spray | — | Cools solution before it is recirculated. | GMW 3172 and related procedures requiring controlled or cooled recirculated spray solution. |
| Mechanical Cooling / Freezing | — | Adds below-ambient and freezing capability. | VDA 233-102, ISO 11997-3 Cycle C and other procedures containing low-temperature / freezing stages. |
| LN2 Low-Temperature Assist | — | LN2-assisted low-temperature operation for applications requiring additional cooling capacity. | Low-temperature cyclic corrosion procedures requiring the LN2-assisted configuration. |
| Swaying Spray | — | Moves the spray across the specimen area. | Ford CETP 00.00-L-467 / L-467. |
| Immersion | — | Transfers solution from a separate tank into the chamber for immersion, then returns it to the tank. | OEM / customer cyclic procedures combining immersion with other environmental stages. |
| Multiple Solution Sources | — | Allows spray from multiple solution sources. | OEM / customer cyclic procedures requiring different solutions in separate spray stages. |
| Horizontal Dispersion Towers | Horizontal fog-dispersion arrangement for additional usable specimen space; used on the Size 40 touchscreen configuration. | Horizontal fog-dispersion arrangement for additional usable specimen space. | ASTM B117, ASTM B368, ASTM D1735 and other fog methods using the horizontal dispersion arrangement. |
| SO2 Dosing | — | Adds sulfur-dioxide dosing under computer control. | ASTM G85 Annex A4 and related SO2 corrosion cycles. |
Applicable Specifications
| Specification / Method | Touchscreen | PC Controls | Configuration Notes |
|---|---|---|---|
| ASTM B117 | Yes. | Yes. | Salt fog is a base capability. |
| ISO 9227 NSS / AASS | Yes. | Yes. | Salt-fog configuration. |
| ASTM B368 / ISO 9227 CASS | Yes. | Yes. | Within the standard ambient-to-70 °C chamber temperature range. |
| ASTM G85 Annex A1 | Yes. | Yes. | Acetic acid salt spray. |
| ASTM G85 Annex A2 | Yes. | Yes. | Cyclic acidified salt spray. |
| ASTM G85 Annex A3 | Yes. | Yes. | SWAAT. |
| ASTM G85 Annex A5 | Yes. | Yes. | Fiberglass / Advanced Accelerated Corrosion only. |
| ASTM D2247 | Yes. | Yes. | Wet-bottom high-humidity / condensation exposure; wet bottom is not standard on Size 110. |
| ASTM D1735 | Yes. | Yes. | Water fog using DI water through the fog-generation system. |
| ISO 6270 humidity methods | Method-dependent. | Yes. | Exact RH / condensation requirements determine hardware. |
| JIS Z 2371 | Yes. | Yes. | Salt-spray configuration. |
| IEC 60068-2-11 | Yes. | Yes. | Salt-mist configuration. |
| GMW 14872 | Yes. | Yes. | Direct solution spray / impingement with the required humidity and cycle functions. |
| SAE J2334 | Yes. | Yes. | Humidity Control option for defined RH thresholds; direct solution spray / impingement as required. |
| Ford CETP 00.00-L-467 / L-467 | — | Yes. | Swaying spray with the required programmed environmental cycle. |
| VDA 233-102 | — | Yes. | Advanced climate control; Cycle C uses mechanical cooling / freezing. |
| ISO 11997-3 | — | Yes. | Advanced climate control; Cycle C uses mechanical cooling / freezing. |
| ISO 11997-1 | Method dependent. | Yes. | Method-specific controls and hardware. |
| GMW 3172 | — | Yes. | Recirculated solution spray; cooled recirculated spray where required. |
| ISO 16701 | Method dependent. | Yes. | Cycle-specific controls and hardware. |
| ISO 14993 | Method dependent. | Yes. | Cycle-specific controls and hardware. |
| IEC 60068-2-52 | Method dependent. | Yes. | Cyclic salt mist with conditioning / dry stages. |
| Toyota cyclic corrosion procedures | Method dependent. | Yes. | Exact procedure / revision determines spray, temperature and humidity hardware. |
| Volkswagen PV-series corrosion procedures | Method dependent. | Yes. | Procedure-specific configuration. |
| Volvo cyclic corrosion procedures | Method dependent. | Yes. | Procedure-specific configuration. |
| Hyundai / Kia cyclic corrosion procedures | Method dependent. | Yes. | Procedure-specific configuration. |
| Customer-specific OEM cyclic procedures | Method dependent. | Yes. | Built to the required sequence and hardware. |
Add-Ons
| Add-On | Availability / Function |
|---|---|
| Support Angles / Support Rods / Slotted Support Bars / Support Racks / Heavy-Duty Shelves | Specimen support, positioning and loading. |
| Custom Specimen Racks / Fixtures | Adapts the chamber to specimen geometry. |
| Wet Bulb Humidity Measurement | Measures wet-bulb temperature and allows calculated RH monitoring from wet-bulb and dry-bulb temperature. It is a measurement option, not active RH control. |
| Access Ports / Feedthroughs | Provides access for wiring, tubing, sensors or instrumentation. |
| Automatic Cover Lifters | Assists with cover opening and closing. |
| Mixing Tank Convenience Package | Simplifies solution mixing, storage and transfer. |
| Additional Bulk Solution Reservoirs | Adds solution storage capacity or separate convenience reservoirs. |
| Automatic Solution Fill | Reduces manual solution replenishment. |
| Water Scrubber / Recirculating Scrubber / Jet Exhaust | Handles chamber exhaust and salt carryover. |
| Power Exhaust Vent | Provides powered assistance for facility exhaust runs. |
| Data Logging | Available according to the installed control platform. |
| Remote Monitoring / Network Access | Available on PC-controlled configurations and other supported control packages. |
| Collection Funnels & Cylinders | Supports fog collection-rate checks. |
| Corrosion / Mass-Loss Coupons | Reference specimens for applicable methods. |
| External Condensate Collection | Collects chamber condensate externally. |
| Calibration Packages | Provides applicable chamber calibration documentation and services. |
| Maintenance Support | Factory maintenance and service support. |
| NRTL Field Inspection Label | Optional NRTL field inspection and labeling, available at additional cost. |
Mixed Flowing Gas (MFG)
For modern gas-corrosion testing, especially in electronics, connectors, contacts and other components sensitive to low-level atmospheric pollutants.
Control Types
| Control Type | Functions |
|---|---|
| Integrated PC Controls | Controls recipes, data logging, gas delivery, airflow, air exchange, temperature and humidity. |
Customizations
| Customization | Control / Configuration | Applicable Standards / Test Types |
|---|---|---|
| Gas Type / Mix | Configured around the pollutant gases required by the test. Supported gases include H2S, SO2, NO2 and Cl2. | IEC 60068-2-60, EIA-364-65, ASTM B827, ASTM B845, Battelle and customer-specific MFG procedures. |
| Gas Analyzers | Measures chamber gas concentration for closed-loop control. Up to four analyzer inputs. | MFG procedures requiring measured working-volume gas concentration and closed-loop concentration control. |
| Mass-Flow Controls | Controls pollutant-gas flow. | MFG procedures requiring controlled low-level gas delivery. |
| Humidity Control | Controls chamber RH. | IEC 60068-2-60, EIA-364-65, ASTM B827, ASTM B845, Battelle and customer-specific MFG procedures. |
| Temperature Control | Controls exposure temperature using the dual-chamber design. | IEC 60068-2-60, EIA-364-65, ASTM B827, ASTM B845, Battelle and customer-specific MFG procedures. |
| Permeation Tube System | Generates pollutant gas with permeation tubes. | MFG procedures using permeation-tube gas generation. |
Applicable Specifications
| Specification / Method | Configuration Notes |
|---|---|
| IEC 60068-2-60 | Mixed flowing gas exposure with the required gas mixture, concentration, temperature, RH and air exchange. |
| EIA-364-65 | Mixed flowing gas testing of connectors / sockets; environmental class and control-coupon requirements determine setup. |
| ASTM B827 | Practice for conducting mixed flowing gas corrosion exposures. |
| ASTM B845 | Mixed flowing gas test conditions for electrical contacts / devices. |
| Telcordia GR-1217 | Applicable mixed-gas / corrosive-atmosphere configurations as required by the program. |
| Battelle Class I | Configured to the selected Battelle environment. |
| Battelle Class II | Configured to the selected Battelle environment. |
| Battelle Class III | Configured to the selected Battelle environment. |
| Battelle Class IV | Configured to the selected Battelle environment. |
| Customer-specific electronics pollutant-gas environments | Configured to the required gas species, concentrations, airflow, air exchange, temperature and RH. |
Add-Ons
| Add-On | Function |
|---|---|
| Custom Shelves / Electronics Racks / Fixtures | Supports specific specimen layouts. |
| Wiring Ports / Additional Feedthroughs | Provides access for powered or instrumented specimens. |
| Gas Detection / Facility Safety Interfaces | Supports facility gas-monitoring requirements. |
| Remote Monitoring / Network Access | Provides remote access to supported control and logging functions. |
| Coupon / Corrosivity Monitoring Hardware | Supports atmosphere verification with applicable control coupons or monitoring methods. |
| Mixing Fans | Provides additional chamber-air circulation where specified. |
| Custom Cabinet Dimensions | Adapts usable test volume to the specimen load. |
| NRTL Field Inspection Label | Optional NRTL field inspection and labeling, available at additional cost. |
Gas Dosing
For moist-gas corrosion testing using controlled gas dosing. Common for SO₂, H₂S and similar gas exposure methods.
Control Types
| Control Type | Functions |
|---|---|
| Command Controls | Physical controls for temperature and gas dosing. |
Customizations
| Customization | Control / Configuration | Applicable Standards / Test Types |
|---|---|---|
| Number of Gases | Configured for one to four gases. | DIN 50018, ASTM G87, ISO 3231, IEC 60068-2-42, IEC 60068-2-43 and customer-defined gas-dosing procedures. |
Applicable Specifications
| Specification / Method | Configuration Notes |
|---|---|
| DIN 50018 | SO2 condensation / Kesternich-type moist-gas exposure. |
| ASTM G87 | Moist SO2 exposure. |
| ISO 3231 | Humid atmospheres containing SO2. |
| IEC 60068-2-42 | SO2 exposure where the required gas delivery is compatible with the G4 dosing approach. |
| IEC 60068-2-43 | H2S exposure where the required gas delivery is compatible with the G4 dosing approach. |
| Customer-defined moist-gas procedures | Configured around the required gas species, humidity, temperature, flow and exposure time. |
| Customer-defined gas-dosing exposures | Configured around one to four gas inputs and the required dosing conditions. |
Add-Ons
| Add-On | Function |
|---|---|
| Custom Specimen Racks / Supports | Supports specific specimen layouts. |
| Access Fittings | Provides additional tubing or instrumentation access. |
| Gas Supply Interfaces | Adapts the chamber to the facility gas-supply arrangement. |
| Facility Exhaust Connections | Connects the chamber to the required exhaust system. |
| External Gas Detection | Supports facility gas-monitoring requirements. |
| Custom Chamber Dimensions | Adapts usable test volume to the specimen load. |
| NRTL Field Inspection Label | Optional NRTL field inspection and labeling, available at additional cost. |
Simple Immersion
For continuous or cyclic immersion in water, saltwater or other compatible solutions. Used for coatings, metals, plastics and finished components.
Control Types
| Control Type | Functions |
|---|---|
| Dedicated Immersion Controls | Controls solution temperature, heaters, liquid level and other process functions required by the configured tank. |
| Programmable Cyclic Controls | Used on cyclic fill-and-drain systems to control pumps, valves, immersion duration, drain duration and cycle count. |
Customizations
| Customization | Control / Design Limitation | Applicable Standards / Test Types |
|---|---|---|
| Continuous vs. Cyclic Immersion | Configured for continuous immersion or repeated fill-and-drain cycles. | Continuous immersion methods or customer-specific cyclic immersion procedures. |
| Solution Heating / Temperature Control | Dedicated heater and RTD feedback configured for the required solution temperature. | ASTM D870, ASTM G31, ISO 2812-2, ISO 175 and customer procedures specifying solution temperature. |
| Air Sparging / Agitation | Dedicated airflow / agitation hardware where required. | Customer and material-test methods requiring liquid movement or aeration. |
| Cyclic Fill & Drain | Requires programmable controls, reservoir, pumps, valves and drain sequencing. | Customer-specific cyclic immersion and repeated immersion / drain procedures. |
| Multiple Solutions / Reservoirs | Custom plumbing and control arrangement based on chemistry and sequence. | Customer procedures requiring different liquid exposures. |
| Test-Specific Immersion Depth / Tank Geometry | Tank dimensions and liquid level are built around the specimen and required exposure depth. | Application-specific. |
| Solution-Compatible Construction | Tank, pump, seal, heater and plumbing materials must be selected for the test chemistry. | Application-specific based on liquid chemistry. |
Applicable Specifications
| Specification / Method | Configuration Notes |
|---|---|
| ASTM D870 | Water immersion of coatings. |
| ASTM G31 | Laboratory immersion corrosion testing of metals. |
| ISO 2812-2 | Water immersion. |
| ISO 175 | Effects of liquid chemicals on plastics. |
| Customer-specific water immersion | Tank size, solution temperature and specimen loading are configured to the procedure. |
| Customer-specific saltwater immersion | Materials of construction and solution handling are configured to the chemistry. |
| Customer-specific cyclic immersion | Requires the appropriate fill / drain reservoir, pumps, valves and programmable controls. |
| Internal durability / repeated immersion-drain procedures | Configured to the required dwell, drain and cycle sequence. |
Add-Ons
| Add-On | Function |
|---|---|
| Custom Specimen Racks / Baskets | Supports loading and removal of test specimens. |
| Heavy-Part Supports / Loading Fixtures | Supports larger or heavier components. |
| Custom Covers | Provides application-specific tank access and closure. |
| Access Ports | Provides access for sensors, tubing or instrumentation. |
| Convenience Drains / Overflow Plumbing | Improves fill, drain and overflow handling. |
| External Transfer Connections | Supports external liquid transfer or facility plumbing. |
| NRTL Field Inspection Label | Optional NRTL field inspection and labeling, available at additional cost. |
Legacy Spray
For rain, spray and water-ingress testing. Used for automotive parts, lighting, enclosures, electronics and other products exposed to direct water.
Control Types
| Control Type | Functions |
|---|---|
| Basic ON / OFF Controls | Used for simple fixed spray exposures requiring basic pump / spray operation and timing. |
| PLC / Touchscreen Controls | Used for timed nozzle events, oscillating spray, specimen motion, heated water and multi-step sequencing. |
Customizations
| Customization | Control / Configuration | Applicable Standards / Test Types |
|---|---|---|
| Nozzle Type / Quantity / Location | Fixed or sequenced nozzle arrangements. | Method-specific rain, spray, wash and water-ingress procedures. |
| Droplet Characteristics / Spray Pattern / Angle | Set by nozzle type, geometry and water delivery. | Applicable IEC, JIS, SAE and customer/OEM water-exposure procedures. |
| Pressure / Flow Configuration | Pump, regulator, nozzles and instrumentation are selected for the required water pressure and flow. | Water-ingress, rain, wash and direct-spray procedures. |
| Impact Velocity / Nozzle Distance | Set by nozzle type, pressure, flow and distance. | Procedures defining water impact conditions or nozzle-to-specimen geometry. |
| Water Temperature Control | Requires heater / temperature-control hardware and programmable control when temperature changes are part of a sequence. | Procedures specifying controlled spray-water temperature. |
| Oscillating / Moving Spray | Requires powered motion and PLC / touchscreen sequencing. | Methods requiring moving spray coverage. |
| Multiple Spray Zones / Intermittent or Sequential Spray | Uses PLC / touchscreen controls for multiple zones or timed sequences. | Customer/OEM procedures with staged or zoned water application. |
| Multiple Test Liquids | Uses separate reservoirs, pumps and plumbing for multiple liquids. | Customer-defined procedures using more than one test liquid. |
| Specimen Rotation / Powered Motion | Requires programmable control when rotation, reversing or powered specimen operation is part of the exposure. | JIS D 0203 and other water-ingress / spray methods requiring controlled specimen motion. |
Applicable Specifications
| Specification / Method | Configuration Notes |
|---|---|
| IEC 60068-2-18 Test Rb | Impacting-water exposure. The specific Rb method and severity determine the spray apparatus. |
| JIS D 0203 | Applicable R1 / R2 / S1 / S2 rain / spray configurations as required by the selected method. |
| Customer-specific rain testing | Nozzle, pressure, flow, water temperature, angle, duration and specimen motion configured to the procedure. |
| OEM water-intrusion procedures | Built to the required water delivery and specimen motion. |
| Direct water-spray durability procedures | Built to the required spray apparatus and sequence. |
Add-Ons
| Add-On | Function |
|---|---|
| Adjustable Specimen Racks / Custom Fixtures | Supports specimen positioning and loading. |
| Access Ports / Feedthroughs | Provides access for wiring, sensors or instrumentation. |
| Larger Convenience Reservoirs | Adds water storage capacity. |
| Additional Drain Connections | Improves water removal and facility plumbing. |
| Observation Features | Provides additional visibility of the specimen during exposure where configured. |
| Convenience Plumbing | Improves filling, draining and connection to facility water systems. |
| NRTL Field Inspection Label | Optional NRTL field inspection and labeling, available at additional cost. |